Structural Design Of Rigid-flex PCB

Jun 08, 2025

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Structural composition Rigid-flex PCB mainly consists of two parts: rigid part and flexible part. Its structure usually includes the following levels:

· Rigid layer: Made of traditional PCB materials, it provides stable electrical performance and mechanical strength. FR-4 or other high-performance substrates are usually used.

· Flexible layer: Made of flexible circuit materials (such as polyimide or polyester), it provides high bending ability and folding resistance.

· Connection area: The connection part between the rigid layer and the flexible layer, which is usually achieved using a special adhesive or welding process.

Design points

· Stacking structure: Reasonable stacking sequence and thickness design are the key to ensuring the performance of rigid-flex PCB. Generally, the thickness ratio of the rigid layer and the flexible layer needs to be considered in the design to meet the needs of different applications.

· Pad and connector design: Ensure that the design of the pad meets the size requirements of the component, and the connector should be designed in a suitable position for easy assembly and maintenance.

· Signal integrity: Signal integrity needs to be considered during the design process to avoid interference with signal transmission caused by the bending of the flexible part.

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